Services / Reverse Engineering
Reverse Engineering Services in Australia
Capture precise geometry of real-world parts for inspection, reverse engineering, prototyping, and digital archiving across Australia.
AstraScan provides professional reverse engineering services, converting physical components or scan data into clean, fully editable CAD models.
Whether working from a scanned mesh, an existing part, or incomplete data, we rebuild geometry with engineering intent — ensuring the final model is suitable for manufacturing, modification, and long-term use. Our workflow supports projects ranging from small precision components to complex assemblies, helping businesses recreate, improve, or reproduce parts with confidence.
Our services can be delivered using data captured on-site, off-site, or from parts shipped directly to us, supporting projects across Australia.
What This Service is Ideal For:
Recreating legacy or discontinued components
Manufacturing replacement parts without original CAD
Design modification and performance improvements
Supplier transition and re-validation
Prototype refinement and optimisation
Converting scan data into engineering-ready CAD
Engineering-Grade CAD Reconstruction
We rebuild parts as fully parametric CAD models, not just surface approximations, ensuring they can be edited, dimensioned, and reused in future design iterations.
From Scan Data or Physical Parts
We can work from 3D scan meshes, point clouds, or physical components, reconstructing accurate geometry even when no drawings or original data exist.
Design Improvement & Optimisation
Reverse engineering is not limited to replication — we can refine geometry, improve tolerances, reduce weight, or adapt designs for better manufacturability.
Australia-Wide Service
We support reverse engineering projects using on-site scanning, off-site processing, or shipped components, adapting to your workflow and project requirements.
Our REVERSE ENGINEERING CAPABILITIES
Parametric solid modelling (feature-based CAD)
Surface reconstruction for complex geometries
Hybrid modelling (solid + surface workflows)
Geometry clean-up and optimisation
Assembly reconstruction and fit validation
Preparation for manufacturing and tooling
Deliverables
Your reverse engineered data can be delivered in formats ready for engineering and production:
Parametric CAD models (fully editable feature tree)
Neutral CAD formats (STEP, IGES, Parasolid)
2D technical drawings with dimensions and tolerances
Updated or optimised design variants (if required)
Why AstraScan
20+ years of experience in product and automotive engineering
High-accuracy scanning with engineering-grade workflows
Australia-wide on-site and off-site service
Strong intellectual property protection and confidentiality
Option to store data exclusively on Australian-based servers