Services / Design & Engineering

Product Design & Engineering Services in Australia

From concept to production-ready solutions — engineered for performance, manufacturability, and real-world application.

AstraScan provides professional design and engineering services supporting the full product development lifecycle — from early concepts through to validated, manufacturing-ready solutions.

With over 20 years of experience in product and automotive engineering, we develop designs that balance functionality, performance, and manufacturability.

Whether starting from a concept, existing part, or reverse engineered model, we ensure every design is built with real-world constraints in mind.

Our services can be delivered using data captured on-site, off-site, or from parts shipped directly to us, supporting projects across Australia.

What This Service is Ideal For:

  • New product development from concept stage

  • Design refinement and optimisation

  • Design for Manufacturing (DFM) and Assembly (DFA)

  • Mechanical system and component design

  • Prototype development and validation

  • Integration with reverse engineered or scanned data

Concept to Production-Ready Design

We support the full design process — from initial ideas and layouts through to detailed engineering ready for manufacturing and assembly..

DFM & DFA Optimisation

We design with manufacturing in mind, improving efficiency, reducing cost, and ensuring parts can be produced and assembled effectively.

Engineering-Focused Development

Every design is developed with a strong engineering foundation, ensuring structural integrity, functional performance, and long-term reliability.

Integrated Workflow

Our design services integrate seamlessly with 3D scanning, reverse engineering, and CAD modelling, enabling a complete end-to-end engineering solution.

Engineering design and product development analysis using CAD and simulation tools

Our design & engineering capabilities

  • Concept design and product architecture

  • Mechanical component and assembly design

  • Design for Manufacturing (DFM)

  • Design for Assembly (DFA)

  • Material selection and optimisation

  • Tolerance and fit analysis

  • Prototype development support

Deliverables

Your design and engineering outputs can include:

  • Fully detailed CAD models and assemblies

  • Technical drawings with dimensions and tolerances

  • Design documentation for manufacturing

  • Optimised designs ready for prototyping or production

  • Updated or improved versions of existing components

Why AstraScan

  • 20+ years of experience in product and automotive engineering

  • High-accuracy scanning with engineering-grade workflows

  • Australia-wide on-site and off-site service

  • Strong intellectual property protection and confidentiality

  • Option to store data exclusively on Australian-based servers